Continuous Upward Casting Machine for Copper Rod
Product Description
Copper rod continuous casting machine is specially used for making copper rod with different sizes.In the copper rod continuous casting machine production line, Copper cathode to be put on the furnace through the lifting system for baking→Ajust the feeding speed according to the casting speed. Feed the copper cathode into the melting furnace for melting (charcle to be used for avoiding the oxygen) → Flow into the transition part (charcle still need to be used for avoiding the oxygen) → Flow into the holding furnace → Flow into the crystallizer, and the copper rods come out → Flow into the casting device → Go through the output frame →Go through the separate shelf (to separate each rod) → Go through the tension tower ( to contrl the take up speed) → Go through the take up machine, and finish coiling.
This equipment is ideal device for the production of high quality oxygen-free copper rods. It is widely used in the wire and cable industry to manufacture copper conductors such as bare copper wire and magnet wire. It can also produce copper rods and copper rod products.The power frequency induction furnace adopts water cooling, and various production process data can be displayed and controlled online.
Machine Composion
1. Furnace (melting furnace and holding furnace)
2. Copper melting channel &crystallizer
3. Continuous casting machine
4. Frame of guide pulley
5. Limited device
6. Double-station coiling machine
7. Cooling-water system
8. Electric control system
9. Charge system
10. Thermosister
Copper CathodeCharging MachineMelting FurnaceLaunderHolding FurnaceUpward Continuous Casting MachineSpeed ControlerCoiling Machine
Working principle:
Put crystallizer into molten copper liquid, and freeze the rising copper. Servo-control system will have th solidified copper bar continually go upward by a reducer. Copper products of different size can be produced when equiped different types of crystallizer.
No. |
Item |
Data |
1 |
Annual capacity |
1000ton-20000ton |
2 |
Furnace structure |
3bodys |
3 |
Upward casting spped |
0~120mm/min |
4 |
Annual working ime |
7920hours |
5 |
Take up coil standard |
700mm*1500mm*800mm |
6 |
Take-up type |
Automatic adjust |
7 |
Take-up plate driven approach |
push by copper rod, manual winding |
8 |
Material feeding method |
whole piece of electrolytic copper scrap fed by electric hoist |
9 |
Upward driven approach |
driven by the AC servo motor, transmission chain is driven by the gapless synchronous cog blet |
Machines In Upcasting Line:
The equipment has the characteristics of low investment, simple operation process, no pollution and high product quality. Different configurations are available for different customers'needs.
Our service
We can provide the layout design of your factory, the technical specification of the auxiliary facilities,etc.
Our factory is always available for your visiting. And we are glad to take you to see the work site in our customers' factories.
Engeneers are available to serve the mechines overseas.
Quality assurance: 12 months except furnace and consumable parts (after commissioning).